Rocker assembly

To remove and to fit

Operation 3-2

Special requirements

Torque Nm (lbf ft) kgf m

102-05, 103-07, 103-10

103-13, 103-15

104-19, 104-22

Bolts (A2)

23 (17) 2,3

23 (17) 2,3

33 (24) 3,3

6 (4) 0,6

Note:   Ensure that the valve stem caps (A1) remain on the valve stems.

102-05

103-07

103-10

1

2

103-13

103-15

104-19

104-22

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Workshop Manual, TPD 1377E, issue 4

This document has been printed from SPI². Not for Resale

3

100 Series

Rocker shaft (102-05, 103-07, 103-10)

To dismantle, to inspect and to assemble

Operation 3-3

Special requirements

Diameter (A) mm (in)

Clearance (B1) mm (in)

Standard

Service limit

Standard

Service limit

11,65 - 11,67 (0.4587 - 0.4595)

11,57 (0.4555) max

0,032 - 0,068 (0.00126 - 0.00268)

0,2 (0.008) max

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Workshop Manual, TPD 1377E, issue 4

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This document has been printed from SPI². Not for Resale

3

100 Series

Rocker shaft (103-13, 103-15, 104-19, 104-22)

To dismantle, to inspect and to assemble

Special requirements

Operation 3-4

Diameter (A) mm (in)

Engine model

Standard

Service limit

103-13, 103-15

104-19, 104-22

11,65 - 11,67 (0.4587 - 0.4595)

14,95 - 14,97 (0.5886 - 0.5894)

11,57 (0.4555) max

14,87 (0.5854) max

Clearance (B1) mm (in)

Engine model

Standard

Service limit

0,2 (0.008) max

0,2 (0.008) max

103-13, 103-15

104-19, 104-22

0,032 - 0,068 (0.00126 - 0.00268)

0,030 - 0,093 (0.00120 - 0.00366)

Note:   Be aware of the position of the shaft location recess (A1).

1

1

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Workshop Manual, TPD 1377E, issue 4

This document has been printed from SPI². Not for Resale

3

100 Series

Fan and mounting

To remove

Operation 3-5

Special requirements

Tension Nm (lbf ft) kgf m

Bolts (A1)

11 (8) 1,1

To fit and tension the fan belt refer to Operation 12-1.

1

Workshop Manual, TPD 1377E, issue 4

29

This document has been printed from SPI². Not for Resale

3

100 Series

Exhaust manifold and gasket

To remove and to fit

Operation 3-6

30

Workshop Manual, TPD 1377E, issue 4

This document has been printed from SPI². Not for Resale

3

100 Series

Fuel injection pipes / fuel return pipes

To remove and to fit

Operation 3-7

Special requirements

Torque Nm (lbf ft) kgf m

102-05, 103-07, 103-10

22 (16) 2,2

103-13, 103-15, 104-19, 104-22

20 (15) 2,0

Notes:

Be aware of holes in washers (A1).

For emissions approved engines. It is essential that the fuel adjustment screw is not altered from the

original setting.

For emissions approved engines. The maximum No Load Speed must be checked after assembly.

1

Workshop Manual, TPD 1377E, issue 4

31

This document has been printed from SPI². Not for Resale